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Field of Application

  • The petroleum, chemical and petrochemical process industries
  • Natural gas treatment
  • The steel industry :
  • Blast furnace and converter systems
  • Power Generation :
  • Steam turbine exhaust, Contact condensing with cooling of circulating condensate,
  • Fossil and nuclear power plants
  • Air conditioning (freon, amonia, propane)
  • Incineration of household refuse
  • Compressor coolers, etc

 

To support our product quality, we have qualified welders in accordance with ASME Code sec. IX and AWS D1.1 whose certification issued by formal jurisdiction such as Directorate General of Oil and Gas and Manpower Department Bureau.

Type of Air Cooled

 

1 2
3

 

 

Header Type of Air Cooled

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The cover plate header is used for fluids with fouling factors when a frequent
mechanical cleaning is necessary It is used also for very corrosive process
fluids so as to periodically check the corrosion allowance.

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The welded bonnet type is used to in some cases for special services as ammonia condensers, freon condensers and vacuum condensers. One disadvantage consists in the difficult access to the inside of the tubes in case of leakage or fouling.

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A large circular manifold is used in some cases when the allowable pressure drop is very low. This large manifold ensures an equal distribution of fluid flow in the tubes. The tube sheets are directly welded to the manifold. This type is used for vacuum steam condensers and refrigeration units.

 

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The plug header is the most commonly used up to 200 bar working pressure. The plug hole opposite each tube allows expansion of the tube in the tube sheet, mechanical cleaning, and plugging in case of leakage. Seal welding or strength welding can be provided for high partial hydrogen pressure service solution than the use of pipe headers generally used for over 200 bar service pressure.

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The pipe headers are used for working pressures over 200 bars. U-bend tubes are welded to the weldolets on the pipe. The welds are heat treated and X-ray tested.

 

Fin Type

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  1. L-FIN : Are tension wound to the base tube Temperature 130° C (270° F)
  2. KL-FIN : Knurled tubes enhance the bondage of the L-Fins Temperature 250° C (480° F)
  3. LL-FIN : Overlapped tension wound L-Fins are an economical alternative for extrufded finned tubes,Temperature 165° C (330° F)
  4. G-FIN : Fins are mechanicallyembedded in a groove tothe base tube, Temperature400° C (590° F)
  5. EXTRUDED-FIN : Fins are integrallyproduced through inthread rolling processTemperature310° C (590° F)
  6. LOW-FIN : Integral finning processTemperature dependsof the base-tube material

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We can supply air cooler design by using Insert Wire Matrix to increase tube transfer Coefficient

 

Plug Header

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1. Tube sheet
2. Plug sheet
3. Top & bottom plates
4. End plate
5. Tube
6. Pass partition
7. Stiffener
8. Plug
9. Nozzle
10. Side frame

Cover Plate Header

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11. Tube spacer
12. Tube support cross-member
13. Tube keeper
14. Vent
15. Drain
16. Instrument connection
17. Cover plate
18. Gasket

 

Office

Lippo Karawaci Office Park
Blok Futuris no. 12 - 15. Lippo Karawaci
Tangerang, Banten - Indonesia
Phone: +62-21 - 558 9966
Fax.: +62-21 - 558 6777
Email:surya@sbs.co.id

 

Workshop

JL. Raya Rangkas Bitung KM. 3 Cikande
Serang,  Banten - Indonesia
Phone: +62- 254 402313
Fax.: +62- 254 402315
Email: surya-ckd@sbs.co.id